Medical Device - 3D Design, Assembly & Prototyping

Scope

D3 were tasked by our client to review an existing rapid multiplex PCR testing device. D3 were to review the design & drawings, create new ones (where applicable) and ensure the design was refined to allow for mass-manufacture. The design intricacies are patent-protected and will therefore not be shown with too much clarity.

The 3D design and drawings were done within Solidworks.

Solidworks 3D Modelling

Solution

On-site meetings were held with our client, where our designers were able to see prototypes of the existing design and get a clearer understanding of the design. From there we worked on optimising the 3D models and drawings to ensure they were as easy to mass-manufacture as possible and also cost-efficient.

Medical Device Design prototype

Summary

Working with our client and doing prototyping and assembly work helped us to achieve an improved more robust design.

Benefits/Solutions:

  • Designs simplified where possible to allow for some key high-ticket items to be injection moulded.

  • High-level detailed drawings provided, making it easier for manufacturers to both understand and physically make.

  • Prototypes produced and tested before finalising design to achieve long-term savings.

  • Approx. £1000 cost-saving per device, which was viewed as a huge win for our client.

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